In today’s dynamic business landscape, where innovation and vision are critical, Palmetto Industries International Inc. distinguishes itself as a leader in flexible polymer packaging. Founded and led by CEO Shankar Balan, Palmetto Industries has built a reputation for providing cutting-edge packaging solutions across North America.
Headquartered near Augusta, Georgia, Palmetto Industries is known for offering innovative packaging solutions in North America. The company also owns and operates two manufacturing facilities in India.
Visionary Leadership
The man behind the company, Shankar Balan, is a dynamic leader and changemaker, boasting over four decades of experience across various business realms. As the CEO of Palmetto Industries, he has leveraged his diverse background to drive transformative initiatives in the packaging industry and leave a significant mark on the business landscape.
Mr. Balan earned his undergraduate degree in mechanical engineering in India before moving to the U.S. in 1987 to pursue a Master’s Degree in engineering, along with an MBA. Shortly before graduating, he launched WhizKidz, a computer learning company aimed at children aged 4-8. After successfully establishing the business, he sold it in 1991 and went on to create Balan and Associates, a consulting firm specializing in process reengineering and Total Quality Management Systems. He worked with clients like Comerica Bank, Monroe Automotive, and Ford Motor Company. He later began to lay the foundations of Palmetto Industries in 1994.
The Key Inspiration Behind Palmetto Industries
From a young age, Mr. Balan aspired to start a manufacturing company. During a golf trip to Augusta, he had the opportunity to meet individuals in the bulk bag (FIBC or flexible intermediate bulk containers) industry. Intrigued by the product, he recognized that the market was highly fragmented, presenting a significant opportunity for growth. This led him to wind down his consulting practice and establish Palmetto Industries.
Reflecting on how his early experiences shaped his leadership philosophy, Mr. Balan states, “During my high school years, my father relocated to a small town in South India, which was known for its spinning and weaving industries. The constant discussions around labor issues and capital expenditures, along with the presence of hardworking young entrepreneurs, inspired and shaped my early ambitions of starting a business.”
Overcoming the Hurdles Along the Way
Mr. Balan was just 25 when he launched his first venture in a foreign country, without money or connections. One of the biggest challenges he faced as the business grew was communicating effectively with employees, suppliers, bankers, and customers—each required a different approach. He often struggled to convey his vision, passion, and ambition to his employees while searching for someone who shared these traits. Eventually, Mr. Balan realized that he didn’t need all these traits in a single person; instead, he needed to build a team that could collectively guide the company in the right direction.
The Latest Trends in the Packaging Industry
Like many industries, the packaging industry has experienced constant change. In the early ’90s, there was a significant push to establish factories in Mexico, Turkey, and later India. This was followed by a shift toward 100% vertically integrated facilities and a focus on certifications such as food-grade standards.
Palmetto Industries has always been at the forefront of these changes. It was the first company to establish a 100% vertically integrated food-grade facility in India. The team remains committed to investing in human capital, sustainability initiatives, and the communities where they operate, striving to make a meaningful impact on the lives of the employees, suppliers, and ultimately, the customers.
Moving Towards Sustainability
“One of our key goals has been to achieve 100% zero waste, and we reached that milestone a few years ago,” asserts Mr. Balan. The team recycles all of the industrial waste into reprocessed resin, which is either reused in their products or other applications. Currently, about 30% of the energy comes from sustainable sources, such as solar and wind. They have successfully produced items using 100% recycled resin, and they are now working on developing products made from biodegradable resins.
Latest Technologies and Innovations in Industrial Packaging
Palmetto Industries is excited to share several innovative products and processes they have developed. Over the past three years, the team has reduced material weight by over 50% while still delivering a stronger product, making a significant contribution to their sustainability efforts. They have invested in advanced manufacturing machines capable of producing up to 7 layers of co-extruded films, allowing the team to control thickness and strength to meet precise specifications. Additionally, they have acquired machinery that can laminate as thin as 12 GSM (grams per square meter) and up to 100 GSM. Palmetto Industries has also been a pioneer in anti-static type D bags and is now a global leader in this area, serving customers in more than 10 countries.
Sustainability and Eco-friendly Practices: A Glance
Palmetto Industries is thrilled to introduce biodegradable and compostable poly bags, which Mr. Balan and his team believe will revolutionize the market for years to come. Additionally, they have designed an FIBC made entirely from biodegradable materials, as well as another FIBC that contains over 60% recycled polypropylene. Both designs maintain a safety factor of 6:1.
Roadmap to an Exciting Future
Since 2016, Palmetto Industries has focused on expanding its global footprint and product offerings. With customers in over 10 countries, the company has established distribution networks in more than 4 countries. It has also broadened its product range to include various packaging solutions and launched a widely successful e-commerce portal. These initiatives enable Palmetto to better serve its customers and reinforce its leadership in the industry.
Words of Wisdom
Advising future leaders, Shankar Balan says, “Hard work always pays off—don’t be discouraged by setbacks, and make sure to listen closely to your customers and colleagues.”