Stellantis NV has just announced a recall affecting nearly 375,000 Jeep plug-in hybrid SUVs around the globe, all due to a potential fire hazard associated with the high-voltage battery packs in these vehicles. The company is urging owners to park their SUVs outside and away from any buildings until the necessary repairs are made, emphasizing the importance of safety.
The recall impacts Jeep Wrangler 4xe models from 2020 to 2025, as well as Jeep Grand Cherokee 4xe models from 2022 to 2026. Out of the total vehicles being recalled, around 320,000 are in the United States, with the remainder spread across various global markets. The problem arises from a manufacturing defect that could lead to internal damage in the battery cell separator, which poses a risk of short circuits and potential fires, even when the vehicle is off.
Stellantis has announced a recall after receiving reports of 19 vehicle fires and one minor injury that might be linked to a defect. Investigations carried out by Stellantis engineers alongside the battery supplier found that in some instances, damage to the separators within the high-voltage battery cells could lead to thermal events. The company stressed that there have been no accidents caused by this defect, but they are urging everyone to exercise caution immediately.
As a safety measure, Stellantis has advised vehicle owners to refrain from charging their cars until a permanent solution is in place. The company also recommends that owners park the affected SUVs outside, away from homes, garages, or other vehicles, to reduce the risk of damage in case of a fire.
Owners of the affected vehicles can expect to receive their official recall notifications by December 2, 2025. These notifications will include clear instructions on how to schedule service. You will also be able to find the vehicle identification numbers (VINs) on Stellantis’ recall portal and through government safety databases for easy verification.
This recall presents yet another hurdle for Stellantis as it works to grow its electric and hybrid lineup. The company had already issued similar recalls in 2023 and 2024 due to related problems with high-voltage battery packs. In some instances, vehicles that were previously repaired under earlier recalls will need further inspections or even replacement of battery components, highlighting ongoing worries about the reliability of certain battery modules.
The recent recall sheds light on the bigger issues that the electric vehicle and hybrid industries are grappling with, particularly the critical importance of battery safety for both car manufacturers and regulators. Take plug-in hybrids like the Jeep 4xe models, for instance; they depend on intricate lithium-ion systems that must adhere to rigorous manufacturing standards to avoid problems like overheating, fires, or other technical failures.
Despite the hiccup, Stellantis has assured us that it’s still fully on board with its electrification plans. They are actively collaborating with suppliers to keep their vehicles safe. The automaker also mentioned that they are getting replacement parts ready and that dealerships will handle repairs at no cost as soon as the solution is ready.
For the time being, Jeep owners are encouraged to stay alert and adhere to all the safety guidelines outlined in the recall notice. Stellantis has also reminded customers that not following the interim guidance especially regarding charging restrictions and parking instructions could heighten the risk of fire incidents.
The recent recall is one of the largest we have seen for plug-in hybrid vehicles in years, highlighting just how crucial battery safety is as the automotive world speeds up its shift to electric transportation. Stellantis has committed to getting all repairs done as quickly as possible and wants to reassure customers that their safety is the top priority for the company.
